Medical Tubing Components CNC Machining for Medical Industry
Medical tubing components are critical parts of sophisticated interconnected medical devices and systems that enable the safe passage of fluids and gases and the guidance of catheters. Zintilon specializes in the CNC machining of medical tubing components. We utilize advanced ISO 13485 Swiss-type CNC turning systems and technology that ensure leak-proof and biocompatible seamless fittings optimally made to clinically safe and precise differential diagnostic and therapeutic standards.
- Machining for complex tubing connectors and support geometries
- Tight tolerances up to ±0.001 in
- Precision Swiss turning, bore finishing & seal integration
- Support for rapid prototyping and full-scale production
- ISO 13485-certified medical device manufacturing
Trusted by 15,000+ businesses
Why Medical Companies
Choose Zintilon
Fast Delivery
A professional engineering team that can respond quickly to customer needs and provide one-stop services from design to production in a short period of time to ensure fast delivery.
High Precision
We are equipped with automated equipment and sophisticated measuring tools to achieve high accuracy and consistency, ensuring that every part meets the most stringent quality standards.
ISO13485 Certified
As a ISO13485 certified precision manufacturer, our products and services have met the most stringent quality standards in the automotive industry.
From Prototyping to Mass Production
Zintilon provides CNC machining for medical tubing components and related fluid management parts for hospitals, surgical centers, and medical device manufacturers worldwide.
Prototype Medical Tubing Components
Gain access to precision prototypes of tubing components to iterate until achieving your intended design. Before commencing medical manufacturing, evaluate the integrity of connections, the characteristics of flow, and sealing efficiency.
Key Points:
Key Points:
- Rapid prototyping with high precision
- Tight tolerances (±0.001 in)
- Test design, fit, and fluid integrity early
EVT – Engineering Validation Test
Prototype tubing components to assess functionality and determine the complexity of the design recurrence. Early problem identification supports and eases transitions to extensive medical device production to save time and resources.
Key Points:
Key Points:
- Validate prototype functionality
- Rapid design iterations
- Ensure readiness for production
DVT – Design Validation Test
Mass production preparation for medical tubing components. Testing and identification of manufacturing issues that impact the smooth flow of production.
Key Points:
Key Points:
- Confirm design integrity and sealing
- Test multiple materials and configurations
- Ensure production-ready performance
PVT – Production Validation Test
Verify large-scale production feasibility for medical tubing components and identify potential manufacturing challenges before full production begins to ensure consistency and efficiency.
Key Points:
Key Points:
- Test large-scale production capability
- Detect and fix process issues early
- Ensure consistent part quality
Mass Production
High quality medical grade tubing components will be produced on time and with consistent fluid transfer and fast delivery to distributors of medical devices and healthcare facilities.
Key Points:
Key Points:
- Consistent, high-volume production
- Precision machining for medical-grade quality
- Fast turnaround with strict quality control
Simplified Sourcing for
the Medical Industry
Our precision manufacturing capabilities are widely used in the medical industry. CNC machining, sheet metal fabrication and other technologies ensure high precision and heat resistance in the application of medical grade materials such as titanium alloy and PEEK.
Explore Other Medical Components
Browse our extensive selection of CNC machined medical parts, engineered to meet the highest quality and hygiene standards. From implant-grade components and instrument handles to housings for imaging systems and lab automation equipment, we deliver precision solutions for the evolving needs of the medical industry.
- Surgical Instruments
- Orthopedic Implants
- Bone Screws
- Bone Plates
- Hip Implants
- Knee Implants
- Dental Implants
- Medical Housings
- Surgical Handles
- Medical Shafts
- Surgical Forceps
- Scalpel Components
- Medical Couplings
- Medical Fittings
- Endoscopic Components
- Medical Valves
- Catheter Components
- Medical Connectors
- Surgical Clamps
- Medical Hubs
- Surgical Pins
- Surgical Drills
- Prosthetic Components
- Medical Brackets
- Medical Casings
- Medical Adapters
- Medical Covers
- Implantable Components
- Medical Device Enclosures
Medical Device Tubing Components Machining Capabilities
CNC swiss type lathes and CNC controlled precision bore finishing machines and medical device machining specialists offer medical tubing components CNC machining for medical industry. Barbed tubing conectorts to connectors, straight connectors and Y-adapters with bore dimensions for fluid flow, tubing adjunction and long term sterility were designed and made to order.
These components provide tubing interfaces and surface of tubing which are biocompatible, designed with precision swiss turning, bore honing, barb profile cutting, electropolishing, pull-force and leak testing. Components are machined from medical grade stainless steel, polycarbonate, polypropylene, PEEK, brass and are designed for numerous cycles of clinic sterilization and provide clinical chemical resistance and biocompatibility.
These components provide tubing interfaces and surface of tubing which are biocompatible, designed with precision swiss turning, bore honing, barb profile cutting, electropolishing, pull-force and leak testing. Components are machined from medical grade stainless steel, polycarbonate, polypropylene, PEEK, brass and are designed for numerous cycles of clinic sterilization and provide clinical chemical resistance and biocompatibility.
Aerospace
Materials & Finishes
Materials
We provide a wide range of materials, including metals, plastics, and composites.
Finishes
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Specialist Industries
you are welcome to emphasize it in the drawings or communicate with the sales.
Materials for Medical Tubing Components
We CNC machine shop provides Medical Tubing Components Machining for Medical Industry. With over 18 medical-grade metals and plastics and biocompatible materials, we offer materials for rapid prototyping and manufacturing precision fluid management components while ensuring consistent quality and materials adhering to FDA standards for medical grade.
High machinability and ductility. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.003 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.
Price
$ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Steel is a strong, versatile, and durable alloy of iron and carbon. Steel is strong and durable. High tensile strength, corrosion resistance heat and fire resistance, easily molded and formed. Its applications range from construction materials and structural components to automotive and aerospace components.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.001 mm (routing)
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Few metals have the electric conductivity that copper has when it comes to CNC milling materials. The material’s high corrosion resistance aids in preventing rust, and its thermal conductivity features facilitate CNC machining shaping.
Price
$$$
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.
Price
$ $ $ $ $
Lead Time
< 10 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
Due to the low mechanical strength of pure magnesium, magnesium alloys are mainly used. Magnesium alloy has low density but high strength and good rigidity. Good toughness and strong shock absorption. Low heat capacity, fast solidification speed, and good die-casting performance.
Price
$ $ $ $
Lead Time
< 7 days
Tolerances
Down to ±0.005 mm
Max part size
3000*2200*1100 mm
Min part size
2*2*2 mm
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FAQs: Medical Tubing Components for Healthcare Applications
Medical tubing components are precision connectors, adapters, and support parts that secure fluid flow in IV systems, respiratory equipment, drainage devices, and catheter assemblies. Types include barbed tubing connectors that hold tubing with a ridged profile, straight connectors that join tubing of the same diameter, reducing connectors for different sized tubing, Y and T connectors to split or mix fluid, elbow connectors for changing fluid direction, luer-to-tubing adapters, stopcock adapters to control flow, tubing clamps, pinch valves, catheter strain reliefs, and specialty components such as check valve housings and inline filter holders.
Medical grade stainless steel 304 and 316L offers reusable connectors strength, resistance to corrosion of bodily fluids and disinfectants, and surfaces that are electropolished to below 0.2 Ra microns, facilitating cleaning and proven biocompatibility for contact with blood. Polycarbonate is transparent for flow visualization to assist in the detection of air bubbles and particulates, is compatible with autoclaving to 121 degrees Celcius, and is impact resistant to breakage. Polypropylene offers unrivaled chemical resistance to medications and cleaning agents, autoclave sterilization, low cost for single use devices, and adequate flexibility. PEEK is preferred for its unmatched chemical resistance, the ability to withstand biocompatible autoclaving for 1000+ cycles, and remaining dimensionally stable. Brass is recognized for its ability to easily be machined for the creation of complex geometries, and its adequate strength, and cost effectiveness for non-patient contact applications.
Swiss-type CNC turning is capable of producing complete connectors from bar stock with barbs, bores, and connection features. This is done in single operations within the operating cycle times of less than 30 seconds. Internal precision boring creates passages with diameter tolerances of ± 0.001 inches, enhancing predictability of fluid flow, and precision in fitting tubing passages. Barb profiles are used to cut machined ridged retention features with controlled height and spacing. These features meet and exceed the 5-pound tubing pull-out resistance requirement. Thread cutting produces luer threads in conformity with the requirements of ISO 594 standard. Cross-drilling is utilized to create side ports for Y connectors and venting. Electropolishing to the lavished finish provides internal surfaces with an average roughness (Ra) below 0.2 microns. This provides surfaces with a pressure drop and prevents colonization of bacteria. Surface roughness also minimizes the loss of flow in uid passage. Laser marking provides permanent identification.
Presented machining tolerances achieved in organ tubing consists of bore diameter ± 0.001 inches, barb ± 0.002 inches, and barb concentricity 0.001 inches. These are necessary for flow control, collapse, and fit for the tubing. Other used dimensions are wall thickness ± 0.003 inches for structural integrity, luer taper ± 0.0005 inches, and taper, and overall dimensions ± 0.010 inches. These are necessary to complete the component to standard medical tubing size of 1/16 to 1/2 inch inner diameter. This significantly contributes to standard ISO 594.
Yes, we provide rapid prototyping to verify fit and test assembly, with same-day CAD-to-part capability available for critical projects. For custom automation cells and research platforms, we perform low-volume production of 20 to 500 brackets. For standardized robot models, we perform high-volume production of thousands to tens of thousands of brackets annually, incorporating complete dimensional inspection, flatness verification, and material certifications.
Zintilon performs component manufacture under ISO 13485 frameworks for medical devices quality management system and documented ensured of full compliance to FDA control of Class I and II devices and European MDR, ISO 594 standards for luer connectors where applicable, and other requirements. Zintilon performs material biocompatibility testing possess ISO 10993 certified documents, cytotoxicity and hemocompatibility studies, traceability, and preservation of Good Manufacturing Practices in control of risky fluid flow for patient safety, to drainage systems, respiratory systems support, and liquid delivery systems.
We provide comprehensive finishing solutions tailored to aerospace requirements:
Anodizing (Type II and Type III)
Passivation for corrosion resistance
Precision polishing for aerodynamic surfaces
Custom protective coatings and thermal barriers
Anodizing (Type II and Type III)
Passivation for corrosion resistance
Precision polishing for aerodynamic surfaces
Custom protective coatings and thermal barriers
Standard barbed connectors and straight connectors for Swiss turning, bore finishing, and quality verification will take 8 to 12 business days, while custom multi-port manifolds and specialty fittings will take 3 to 4 weeks. Prototype components for flow testing can be done in 6 to 9 days, given the complexity and material availability.
Of course, we have designed custom miniature connectors for microfluidic devices with bore diameters under 0.5mm, high pressure(1200 psi) angiography and contrast injection fittings, multi-lumen connectors that allow fluid distribution through 2 to 7 channels, autoclaveable plastics that withstand 134°C steam for 1000 cycles, low dead volume connectors for waste minimization in fluid delivery systems, integrated valve connectors that prevent backflow and air ingress, and custom designed dialysis, enteral feeding, respiratory therapy, suction drainage, and lab automation with precision flow control and sterile fluid management in suction drainage.
Accurate bore dimensions ±0.001 inches let the tubing integrate as designed without excess space, permitting secure fastenings for convenient assembly and disassembly. Precisely constructed barbs provide the required retention force of over 5 pounds to avoid accidental disconnection during patient transport while allowing safe tubing insertion without excessive force. Controlled internal surface finish with Ra values under 0.2 microns reduces bacterial colonization and maintains 5 percent of flow rates within theoretical calculations, thus minimizing pressure drops. Concentricity within 0.001 inches maintains uniform flow rate distribution, thus preventing turbulence and air bubble entrapment within dead spaces. Quality material selection and processing to close tolerances enable leak-proof tubing junctions that un- fail under carving vacuum levels to 300 mmHg, 1200 psi during infusion, and allow safe control of IV therapy, anesthesia, and respiratory support. Systems to control blood and other blood products relate to the safe clinical performance of the components.
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